Introducing Ceramic Sand, also known as cerabeads or ceramic foundry sand. Ceramic sand is an artificial spherical grain shape which is made from calcined bauxite, with its main content being aluminum oxide and silicon oxide.
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The uniform composition of ceramic sand ensures stability in grain size distribution and air permeability. The high refractory temperature of °C ensures durability under high heat conditions.
Ceramic sand is highly resistant to wear, crushing, and thermal shock. This property makes it an ideal material for use in foundry sand with renewable loop system.
Another advantage of ceramic sand is its little thermal expansion. This feature ensures that it retains its shape and size even at high temperatures.
The excellent fluidity and filling efficiency of ceramic sand makes it the preferred choice in the foundry industry. Owing to its spherical shape, ceramic sand offers excellent fluidity and filling efficiency, which results in efficient moulding and casting processes.
One of the key benefits of using ceramic sand is the high reclamation rate in sand loop systems. This advantage results in cost savings, as it minimizes wastage and ensures efficient use of resources.
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Ceramic sand can be used in various foundry sand processes such as resin coated sand, cold box sand, 3D printing sand, no-bake resin sand, and lost foam process. The versatile nature of ceramic sand ensures that it can be used across multiple industries, including automotive, aerospace, engineering, mining, valve and construction etc.
It is a substitute for Japanese cerabeads, chromite sand, zircon sand and silica sand in the foundry industries. As a neutral material, ceramic sand is applicable to acid and alkali resins, and has been widely used to various metal castings including cast iron, cast steel, cast aluminum, cast copper, and stainless steel.
In summary, ceramic sand offers superior performance in the foundry industry. With its uniform composition, high refractory temperature, and excellent fluidity, ceramic sand is the preferred choice for efficient moulding and casting processes. The little thermal expansion and high resistance to wear and crush make ceramic sand durable and long-lasting. Its high reclamation rate also ensures efficient use of resources, making it an ideal choice for cost-effective foundry sand processes. Invest in ceramic sand today and take advantage of its superior performance.
Post time: Mar-27-Ceramsite sand (SuperSand) is also called Ceramiste, Ceramic Foundry Sand, and Nice Foundry Sand. It is an artificial foundry sand that is regarded as the right substitute for chromite sand, ziron sand, and fused silica sand. It is well regarded as a revolutionary new foundry sand. Refractory Engineers, Inc. supplies Ceramsite (SuperSand) to foundries around the USA.
Ceramsite (SuperSand) is a spherically shaped bauxite sand manufactured by melting bauxite in an Electric Arc Furnace followed by a proprietary spraying process. SuperSand beaded foundry sand provides a unique combination of spherical shape grain, chemistry, and physical properties that result in numerous performance advantages compared with other foundry sands. Our SuperSand (Ceramsite) performs very well comparatively to Chromite, and Zircon sands and has replaced these sands in many foundry applications. The grain surface is much smoother than other foundry sands, leading to better castings.
Benefits of SuperSand (Ceramsite) include: