This guide, presented by PIB Sales, provides a comprehensive selection framework for cylindrical roller bearings. It covers basic design principles and troubleshooting common issues. The article aims to equip professionals in various industries with the knowledge necessary to make informed decisions about bearing selection and maintenance, ultimately enhancing the efficiency and reliability of their machinery.
The following series are already available in the TB design from Pacific International Bearing Sales Inc. www.pibsales.com
Cylindrical roller bearings are mechanical components widely used in industrial applications. They are designed to support heavy radial loads and operate with high precision. These bearings consist of cylindrical-shaped rollers that are held in place by an inner and outer raceway, allowing for efficient rotation while maintaining stability.
One of the key features of cylindrical roller bearings is their ability to handle radial loads, which are forces applied perpendicular to the axis of rotation. They excel in applications where there is a need to support heavy loads, such as in conveyor systems, gearboxes, and automotive transmissions.
These bearings are characterized by their part numbers, which typically include designations like NNK or NJ220E. The part number provides information about the bearing’s size, configuration, and other specifications, making it essential for selecting the right bearing for a particular application.
For instance, the “NN” series represents double-row cylindrical roller bearings ideal for applications requiring high radial load capacity. The “NJ” series denotes single-row bearings with a rib on one side of the outer ring, suitable for applications with limited axial displacement.
The manufacturing of cylindrical roller bearings demands high precision equipment. Reputable manufacturers invest in advanced engineering techniques to ensure the bearings meet stringent performance standards. This process starts with selecting high-quality materials, such as high-carbon chrome steel, for their strength and wear resistance. Meticulous design and machining of the roller and raceway geometry ensure smooth operation and minimal friction.
The design of the cage is crucial for maintaining roller alignment and spacing. Material choice is also important for optimal performance. Heat treatment, which involves quenching and tempering, enhances component hardness and longer life.
The precision of these bearings is enhanced by advanced technology, such as CNC machining and automated quality control systems. As a result, cylindrical roller bearings meet the exacting demands of industrial applications, delivering reliable and accurate performance.
When selecting cylindrical roller bearings, several key factors must be considered:
Load capacity and speed requirements. It’s crucial to assess the radial and axial load requirements of your application, as well as the desired operational speed. Higher load capacities might necessitate bearings with greater radial dimensions or multi-row designs.
Environmental and operational conditions. The operating environment is a significant consideration. Bearings operating in high-temperature or corrosive environments may require special materials or coatings. Similarly, applications in contaminated or wet conditions might need bearings with specific sealing solutions.
Application specifics. The specific requirements of your machinery, such as space constraints and alignment accuracy, should guide the selection of bearing type and size. For example, applications with limited radial space might benefit from single-row cylindrical roller bearings, which offer a compact design while still providing high load-bearing capacity.
Cylindrical roller bearing selection checklist:
Load Analysis:
Speed and Operating Conditions:
Bearing Dimensions:
Lubrication Considerations:
Radial Clearance and Preload:
Mounting and Installation:
Bearing Material and Design:
Figure 1: Cylindrical Roller Bearing
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Manufacturers design bearings to 'bear' or carry a load while restricting motion and reducing friction between moving parts. Cylindrical roller bearings are one type of bearing designed for high-load, circular needs. Ribs guide these cylindrical rolling elements on the inner or outer rings designed to move freely in the axial direction, making this bearing ideal for applications with thermal expansion on the shaft, like an electric motor.
A better understanding of cylindrical roller bearings, their functions, and their advantages and disadvantages helps select the correct bearing for each application.
A cylindrical roller bearing is a contact-type bearing that is different from other bearings. They use cylinder-shaped rolling parts instead of balls like you'd find in ball bearings. Because cylindrical rollers are in linear contact with the raceways, they have a greater circular load capacity than ball bearings.
Though the rollers are cylindrically-shaped, they are not true cylinders. The rollers are crowned or end-relieved to reduce stress, resulting in low friction. Low friction makes them an ideal choice for high-speed situations. Cylindrical roller bearings are typically lubricated with oil to reduce heat caused by high speeds.
Cylindrical roller bearings are radial-type roller bearings. This class of roller bearing includes tapered, spherical, and needle roller bearings. All cylindrical roller bearings have four essential components: an inner ring, an outer ring, rollers, and a cage. The bearing rings and rollers carry the load, and the cage (Figure 2) keeps the rollers in place.
Cylindrical roller bearings vary from clearance and lubrication options, depending on the manufacturer. They can be made with a cage or as a full complemented part. Some have no ribs on either ring, allowing axial movement of the rings, which can be used as free-end bearings.
Pressed steel or machined brass are the most common materials to form cylindrical roller bearing cages. Still, some use molded polyamide, which makes smoother and quieter running bearings. When necessary, hardened high carbon steel or carburized low carbon steel enhances bending fatigue and handles heavy shock loads.
Figure 2: Double-row cylindrical roller bearing cage and rollers
Though single row cylindrical roller bearings are the most common type, cylindrical rollers also come in multi-row options.
Figure 3: Double-row cylindrical roller bearing
With cylindrical roller bearings, the outer load is continuously re-distributed among the rollers. Fewer than half of the total number of rollers carry the application's load as the inner ring rotates. The weight distribution is superior to the load-bearing capacity of ball bearings. It contributes to the service life of the bearing.
There are several criteria to consider when selecting cylindrical roller bearings. For example, one must consider dimensions, the operational speed and load specifications, unique installation features, and materials' choice. DIN Standards 635-1 outline specific dimensions and symbols for single-row spherical roller bearings, while DIN 635-2 standards refer to double-row configurations.
One must consider three dimensions when selecting bearings for a specific application, including:
Axial load support in one direction (single-row) or two directions (double-row), and loading parameters, need to be considered when selecting the correct bearing, including:
An application may also require some unique features. In some instances, bearings are flanged for mounting or locating purposes. A spherical outside diameter has a greater load capacity and allows a bearing to be more tolerant of misalignment but requires more radial space.
Some applications require thoroughly hardened high carbon bearing quality steel, which is more durable than typical alloy or low carbon steel bearings. Further, material processing can add carbon and alloys to low carbon grades of steel. This process produces a fatigue-resistant case and a rigid, malleable core, improving the bending fatigue to accommodate heavy shock loads.
Their greater radial load capacity and their ability to accommodate faster speeds, as well as other benefits, make cylindrical roller bearings an ideal solution for a variety of industries, including:
Yes. The design of the rollers and surface allows cylindrical roller bearings to manage heavy loading with low levels of friction.
Improper mounting and sealing, lubricant failure, and the presence of debris and contaminants are the most common reasons for bearing failure. In addition, excessive loading can lead to overheating and failure.
Cylindrical roller bearings, like all bearings, are subjected to rust, pitting, scratches, and chips. Bearings treated with a surface coating helps to extend the life of the bearing by preventing these instances.
Zinc-nickel plating, zinc, and phosphate coatings help protect against rust, pitting, scratching, and chipping.
The length/diameter ratio of needle-bearing rollers is greater than four. In contrast, the length of the rollers in a cylindrical roller bearing is shorter with a larger diameter.