When it comes to water well installations, choosing the right piping material is essential for ensuring long-term durability and efficiency. One of the most trusted materials for this purpose is UPVC (Unplasticized Polyvinyl Chloride) due to its strength, corrosion resistance, and cost-effectiveness. In this blog, we will explore the key reasons why UPVC pipes are the preferred choice for water well installations, focusing on their long-lasting performance and the many advantages they offer in challenging environments.
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Piping plays a crucial role in water well installations, acting as the conduit for groundwater extraction and protecting the well from contaminants. For these reasons, it's important to select a pipe material that is not only durable but also capable of withstanding the pressures and environmental conditions associated with water well operations. UPVC pipes have become the go-to choice for many professionals in the industry due to their superior performance in harsh conditions.
When selecting the right material for water well piping, it's important to compare UPVC with other commonly used materials, such as PVC, steel, and galvanized iron.
UPVC pipes are used in a variety of applications within water well projects, including:
Investing in UPVC pipes for water well installations significantly improves the performance and longevity of the well system. By providing reliable, corrosion-resistant, and high-pressure-resistant piping, UPVC helps ensure a consistent water supply with minimal maintenance. The material's durability also reduces the need for frequent replacements, saving time and money in the long run.
At ATR Drill, we provide high-quality UPVC pipes designed specifically for water well applications. Our UPVC pipes are manufactured to the highest industry standards, ensuring superior performance and durability. Whether you are installing a shallow well or a deep groundwater well, our UPVC pipes offer the strength and reliability needed for long-term success.
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UPVC pipes are resistant to corrosion, lightweight, durable, and cost-effective, making them ideal for long-lasting water well installations.
UPVC pipes can last for 50 years or more, depending on environmental conditions and proper installation, making them a highly durable option for water well projects.
Yes, UPVC pipes are non-toxic and do not leach harmful chemicals, making them a safe option for transporting drinking water in water wells.
Unlike steel or iron pipes, UPVC pipes do not corrode or rust, making them more reliable and lower maintenance over time. They are also lighter and easier to install.
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When you go to the market to get the goods and materials you'll need for building and plumbing, you'll be surrounded by a vast array of options. However, this does not imply that you should buy whatever you see because you never know what will turn out to be the best or what will not.
If you're looking for PVC plumbing pipes for your construction projects or your home, we strongly advise you to consider the characteristics listed below, as they will assist you in finding and getting the game-changing pipe you've been seeking for.
Check water type
The water in your pipes may be corrosive depending on where you reside. Corrosive water is defined as water that dissolves the materials with which it comes into contact. Corrosive water is a concern in your home since you don't want your pipes to corrode just a few years after they've been installed.
Although the water isn't toxic in and of itself, when it corrodes copper and metal pipes, it releases copper and lead into the water supply, posing a health risk. The level of acidity in your water supply is determined by a professional water test.
Balco use unplasticized poly vinyl chloride (uPVC) which aids safer distribution of water. Our UPVC water pipes are suitable for cold water plumbing and has negligible amounts of lead.
Check out what makes Balco UPVC plumbing pipes an ideal choice for you.
Choose ideal pipe material
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Pipe damage is inevitable, regardless of how tiny or large a leak is. Apart from the risk of leaks, water pressure is a force that every pipe must contend with. Water pressure that is too high might cause widespread damage. Abrasive materials passing through pipes may, in theory, damage their quality over time.
You'll need to purchase water pipes made of materials that are suitable for installation. Furthermore, the pipes must be able to endure the stresses that will be encountered daily. There are different types and quality of water pipes available in markets for each situations.
Check water flow
The water flow is also important to consider because it will decide which type of pipe you choose. Specific types of water flows are heavy and massive, and as a result, they are more liable to burst in certain conditions.
Look for a plumbing pipe that will provide you with a more consistent and smooth water flow. This type of pipe can be identified by its smooth internal surfaces, which reduces maintenance and running costs. Pipe materials such as PVC, HDPE, and CPVC are considered to be the ideal option for installations requiring few joints.
Check soil characteristics
The timeframe that determines a pipe's endurance is influenced by a number of things, one of which is the soil's characteristics. In short, the quality of the soil has a significant impact on the pipe's longevity. Excess moisture, pollutants, pebbles, and abrasives in the soil can cause pipe blockage, reducing their overall effectiveness and potentially causing pipe damage.
Check exposure to the sun
Pipes are affected by the sun in the same way as our skin is. UV rays degrade the surface quality of plastic pipes over time, making them more susceptible to problems and reducing their lifespan. Excessive exposure to sunlight might also lead to temperature-related issues.
PVC water pipes aren't designed to carry hot water, so installing them in regions where temperatures are naturally high isn't a good idea. To avoid temperature swings from impacting pipe quality, many plumbers will employ insulating materials.
Consider environmental factors
Pipes should be able to adapt to a variety of tough situations when purchased. They should be able to tolerate extreme cold and heat.
Metal components can become fragile in cold weather. Ice forms as the water pressure rushes through the pipe. Steel pipes can explode and rupture if left unchecked due to ice blockage. Depending on the extent of the damage, repair costs can be prohibitively high or possibly necessitate a complete replacement.
Hot temperatures, on the other hand, can cause pipes to burst for a variety of reasons. Metal can expand when exposed to direct heat. When the pipe can no longer withstand the high heat, it will burst.
Environmental factors, by their very nature, are impossible to control. The best course of action is to invest in pipes that are built to last.
Pipes are a versatile material that can be used for a variety of purposes. Remember these points when buying plumbing pipes to help you make an informed decision.
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Access to clean and safe drinking water is essential for human health and well-being. Borewells, also known as tube wells, are a common way for households, especially in rural areas, to access groundwater for their daily needs. Setting up the right kind of borewell infrastructure is crucial to ensure sustainable water extraction and avoid contamination. This is where UPVC (unplasticized polyvinyl chloride) pipes score over the traditionally used GI (galvanized iron) pipes for borewell casing and water lifting purposes.
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UPVC pipes have several advantages that make them the preferred choice today for building newly dug borewell infrastructure as well as replacing old worn out GI pipe installations.
The biggest advantage of UPVC pipes stems from the excellent chemical resistance properties of the base material. UPVC contains only carbon and chlorine, making it highly stable and inert to a wide variety of chemicals and compounds.
GI pipes, on the other hand, contain traces of iron, making them prone to corrosion, rusting and mineral deposit build up when transporting water. A report by the Water Research Foundation found that 59% of water supply pipes in the US are still made of corrosion prone materials like GI. This leads to harmful leaching of metals like iron, manganese, lead, copper etc into the water supplied, making it unsafe for drinking and other domestic needs.
In contrast, UPVC pipes are fully corrosion proof. Studies have found near zero corrosion even after subjecting UPVC pipes to aggressive chemical exposure for over 10 years. Such exceptional chemical inertness ensures water purity is maintained through UPVC borewell piping with no dissolved metals contamination even after decades of use.
The Indian Plumbing Association (IPA) strongly advises switching old corroding GI pipelines with new non-reactive UPVC piping to prevent water quality issues for households. Going with UPVC right from the construction stage prevents such expensive retrofitting costs down the line. On average, GI pipe borewell systems need replacement or upgrades within 8-10 years of setting up owing to corrosion and mineral scaling issues. But UPVC systems remain functioning as good as new even after 15-20 years.
The anti-corrosion properties of UPVC directly translate into significantly lower maintenance requirements compared to metallic piping. Borewell infrastructure requires periodic maintenance checks to ensure healthy functioning and water quality. But GI pipelines are far more vulnerable to internal corrosion, external rusting, mineral deposits and biological growth like algae or bacteria.
A DHI study found that corrosion reduces the life expectancy of GI pipelines to just 12-15 years before replacement is needed. The inner rusting is also linked to increased energy consumption as the reduced diameter requires higher pumping pressure for lifting water. Occasional chemical or mechanical cleaning is needed to remove mineral or biological deposits inside such pipes. All this adds considerably to the operating and maintenance burden for GI pipe borewell systems.
UPVC borewell casings and pipes completely eliminate such issues. Backed by a 50+ year service life, UPVC retains smooth waterways throughout for the maximal flow with the minimal pumping energy. The non-stick surface also prevents biofouling or scaling. This is validated by field studies demonstrating over 75% lowered maintenance costs for UPVC water pipelines versus metal variants. Using quality UPVC pipes certified by BIS and NSF standards ensures optimal working life with near zero repairs or replacements.
The friction coefficient is a vital parameter defining the hydraulic efficiency for piping materials. It indicates how easily water can flow through the pipes. Metals like steel or galvanized iron have a much higher friction coefficient than smooth plastics like UPVC, polyethylene (PE) etc.
Studies by the American Water Works Association (AWWA) have proven that switching from conventional 150 mm diameter GI pipes to just 125 mm diameter UPVC pipes reduces pumping electricity consumption by over 20%. This directly enhances the hydraulic efficiency and lowers operating costs for UPVC made borewell units.
Further, metallic pipes show progressive diameter reductions as corrosion roughens the inner walls over months or years of use. This necessitates increased pumping pressure and energy consumption to achieve the desired water flowrates. In contrast, UPVC maintains consistent flow performance throughout its working lifespan.
Calculating the net present value (NPV) over 20 years for a typical UPVC vs GI pipeline reveals nearly 40% lower costs for the former. The minimal maintenance, absence of corrosion and lower pumping costs add up to substantial long term savings with UPVC for borewell infrastructure.
Metallic pipelines use threaded connections for jointing multiple pipe sections. But screw threading GI pipes is a skilled job, requiring special tools and equipment. It also takes considerable time while being vulnerable to poor sealing and subsequent leaks.
UPVC pipes instead use simple solvent cement welding for flawless high-strength leak-proof joints within minutes. This allows faster installations while avoiding costly welding equipment or skilled labor. It also reduces risks of improper jointing which causes leaks or pipe bursting later on.
Solvent cementing joints also have superior mechanical strength matching that of the parent pipe. Pull out force tests show such UPVC joints can withstand over 1.34 tonnes of tensional load before failure. This ensures integral stability for the UPVC borewell piping structure. Hence, switching to UPVC enables faster, simpler and more reliable jointing with minimal risks of leakage over long term operations.
Sustainability is a vital consideration for infrastructure projects today. Production of metallic pipes like GI, DI (ductile iron), steel etc have nearly 5 to 8 times higher CO2 emissions compared to making UPVC pipes. Further, corrosion resistant FRP or stainless steel pipes have an even bigger carbon footprint.
Recycled plastic is extensively used in quality UPVC pipe manufacturing. This reduces the embodied carbon footprint by over 20% to meet sustainability objectives. Appropriate additives also enhance the durability of UPVC significantly to minimize replacement needs. Hence, a lifecycle analysis shows that UPVC piping has the lowest environment impact amongst commonly used water transportation pipe materials.
Practical aspects during setting up also favor selection of UPVC over other piping products. Metallic pipes are heavy, ill-fitting and require special care against damage during loading/unloading and placement inside the borewell casing. Field measurements show UPVC pipes weigh just one-third to a quarter of equivalent sized GI or DI pipes. The convenient coil form enables easier transport and handling even in remote areas.
Manual operations are simpler with the lightweight UPVC components fitted perfectly using solvent cementing. This avoids the need for skilled welding equipment or manpower during borewell construction. UPVC is also available in longer 6 or 12 meter lengths compared to the usual 6 meter GI/DI pipes. Hence, single sections can span the entire depth, reducing troublesome jointing at depths. Such hassle-free logistics and installations make UPVC ideal for borewell casing and water lifting requirements.
Maintaining potable water quality is the prime purpose of setting up bore wells for domestic usage. As covered before, UPVC is fully inert with zero chemical reactivity or dissolved contaminants leaching. This keeps the bore well water purity intact over years of supply.
Several studies have collected and tested water samples from UPVC and metallic pipework. Negligible traces of VOC compounds like plasticizers, vinyl chloride, acetaldehyde etc were found in the UPVC water samples. This complies with the permissible limits for safe drinking water as per WHO and BIS. On the other hand, iron, manganese, nickel, chromium and other heavy metals exceeded the thresholds in galvanized iron pipe water due to corroding effects.
Such metallic contamination renders the water unsuitable for regular consumption and household needs. It also causes discoloration, odour and turbidity issues that diminish the aesthetic appeal of the water. This necessitates additional purification systems to treat the water before utilization, adding to operating costs. Hence, UPVC piping delivers water just as pure as at the source without dissolving any harmful chemicals throughout its usage life.
Bore well infrastructure is always at risk of external subsurface contaminants entering the system through damaged casings or piping. Microbially induced corrosion is also a possibility with metallic components gradually corroding underground over months of operation. This allows the ingress of contaminants like heavy metals, fertilizer residues, organic matter and microbes into the borewell that get mixed with the pumped out water.
Several epidemiological studies have correlated long term consumption of such contaminated groundwater with rise in serious ailments like kidney disorders, skeletal fluorosis, neurological conditions etc. UPVC arrests such health hazards thanks to its non-reactive impermeable composition preventing external contaminant ingress throughout its lifecycle. This protects both the piping structure and water quality for reliable long term usage.
Underground conditions surrounding the bore well piping network are far from ideal. The soil acts as an electrolytic medium while moisture, stray currents and microbial action enhance corrosion risks. Most plastics degrade rapidly under such conditions. But UPVC is engineered using specialty ingredients exactly for exceptional sub-surface performance.
Additives like titanium dioxide, calcium carbonate, antioxidants etc enhance its heat, chemical and impact resistance properties. The plastic also has low affinity for dirt accumulation while preventing bacterial or fungal growth on pipe exteriors. As per independent tests, quality UPVC piping retains over 85% tensile strength and visual appearance even after six months of underground burial simulated across coastal and inland soil conditions.
Such exclusive protective enhancements make UPVC the ideal material for bore well casing, water lifting and other piping needs where direct soil contact cannot be avoided.
Borewell infrastructure often spans depths of hundreds of meters and operates continuously across extreme atmospheric temperatures. Differences between peak summer and winter conditions at the two ends can exceed 30°C to 40°C. Most polymers lose strength upon heating while becoming brittle when cold.
But tailored compounding imparts UPVC pipes with over 100°C + heat deflection temperatures and sub-zero cold impact resilience. Hot equatorial regions or freezing cold mountainous terrains ' UPVC reliably performs between -10°C to 60°C with consistent flow efficiencies. Such exclusive flexibility makes it suitable for sustainable bore well piping be it in Rajasthan deserts or Himachal alpine areas!
Despite the superior properties, UPVC piping delivers substantial savings against conventional materials. Market pricing pegs average G.I pipe costs at '550 per meter for 150mm diameter sections. Comparable rating UPVC pipes cost 20-30% lesser around '400 per meter. Over the entire borewell system length of 100 meters, the initial capital savings itself amounts to '10,000 to '20,000 depending on depth.
There are additional savings in the jointing costs using DIY friendly solvent cementing versus skilled welding needs for G.I pipes. The corrosion proof and hassle-free functionality ensures near zero maintenance or repairs expenditure too. Further, the higher hydraulic efficiency lowers pumping electricity consumption by 25% over long term operations. Compared yearly running costs can be as high as '15,000 for traditional systems.
Considering the overall lifecycle, including capital and operational expenses over 20 year timeframe, total savings exceeding 40% are realizable with quality UPVC pipeline networks.
Earlier limited production capacities and distribution posed challenges in procuring UPVC piping hardware, especially in rural or tier 2/3 regions. But investments under government schemes like the Jal Jeevan Mission have enabled widespread domestic manufacturing capacities for UPVC pipes and fittings.
Leading manufacturers like Oriplast have mega capacities. This caters well to the rising demand as town municipalities issue mandatory advisories to shift to non-metallic plumbing. Retail availability spans metro cities to district towns aided by digital sales platforms for those in remote areas. Reasonable as well as consistent product prices have also ensued. This makes quality-assured UPVC piping universally accessible at affordable rates across India.
Water quality and availability form crucial sustainability factors our world faces this century as populations expand exponentially. Borewell based self-sufficiency is an ecological model that eases pressures on central utilities while meeting in-situ requirements through prudent groundwater harnessing.
The uplift in living standards and affordability has led to widespread digging of new bore wells across urban and rural zones. This necessitates the creation of future-proof infrastructure capable of supplying pure fresh water continuously over decades at optimal running costs.
Constructing new bore units or replacing old worn out GI/metallic pipelines with resilient NSF/BIS certified UPVC systems also helps improve coverage under the government's water for all initiative.
With enhanced manufacturing capacities, and distribution networks through length and breadth of the country coupled with affordable rates, quality UPVC piping solutions are conveniently available for deploying long term fool-proof borewell facilities even in remotest areas. Their extensive merits combined with practical aspects prove UPVC as the perfect future-forward answer for tackling core issues of water quantity and purity needs facing next-generation communities across all parts of India.
Bore wells are a major source of household water in India, especially after the agricultural revolution, which significantly increased their use for irrigation. The longevity and efficiency of a bore well depends on factors like the local aquifer's position, soil and rock quality, and design. An essential part of any bore well is the column pipe. The choice of pipe can make or break your bore well system. To ensure it functions effectively, it's crucial to understand what column pipes are, as they are vital for drawing water from the ground for various needs.
uPVC Column Pipe Installation
What Are
uPVC Column Pipes
?
These pipes are of Standard 3 meters in length of different diameters and used to extract water from the ground through a Submersible pump. They're usually made from a combination of PVC virgin material with additives that are user-friendly for potable water, called uPVC, which is why they're known as uPVC column pipes. These pipes are non-corrosive, more durable, and have significant tensile strength to withstand high hydrostatic pressure.
Sentini uPVC Column Pipes
Key Benefits of
uPVC Column Pipes
uPVC column pipes are specifically designed for submersible pumps. They can handle both internal hydrostatic pressure and the high tensile pressure caused by the pump load, cable load, column water pressure, and weight.
1. Durable and long-standing
uPVC pipes are made from unplasticized polyvinyl chloride (PVC), which gives them exceptional hardness and durability even under continuous pressure. They are designed to withstand very high hydrostatic collapse pressure, making them ideal for bore well applications across various soil and rock formations and water pressures. These pipes have a long lifespan, so you don't have to worry about frequent replacements. High-quality uPVC pipes can typically last over 100 years in service.
2. Leak-proof material
Water is crucial for human survival, but it can become polluted if not properly managed. Pollution occurs when groundwater seeps into bore wells, affecting water quality. uPVC pipes are rigid, making them the best choice for maintaining the freshness of your bore well by preventing pollution. If you want your bore well to remain in good condition for a long time, investing in strong and durable uPVC pipes is essential.
3. Resistant to chemical & electrochemical responses
One of the primary challenges with bore well casing pipes is the chemical composition of soil and continuous contact with groundwater. Minerals in the soil can react with casing materials in the presence of oxidizers like water, leading to corrosion. uPVC, being corrosion-resistant, does not undergo electrochemical or chemical reactions. This makes uPVC pipes reliable in various soil conditions, ensuring safe water for drinking and irrigation purposes.
4. Cost-effective and economical
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Additional resources:While cheaper casing pipes may be tempting for your bore well, they won't match the durability of well-crafted uPVC pipes. Investing in a lasting product ensures a reliable water supply for both household and agricultural needs. Despite their strength and material durability, uPVC pipes are lightweight, making them easy to transport, install, and handle. This saves time, money, and effort during setup, which is quick and straightforward.
Features of Sentini uPVC Column Pipes
Which pipe is considered the best for bore wells?
Specialists consistently trust uPVC bore pipes and column pipes when setting up a bore well for both household and industrial usage. uPVC pipes are no doubt chosen over metal pipes because of their better and more sustainable features that metal pipes do not have.
uPVC Column Pipes for Industrial Applications
Industrial pipe usage demands precision and reliability, and each project varies in scope and requirements. The margin for error is minimal, if not nonexistent. Working under high pressure to deliver mission-critical plumbing solutions, it's crucial to ensure pipes can withstand stress and operate without interruptions or downtime. In industrial settings, plumbing designers consistently opt for uPVC fittings and pipes, whether for water supply or industrial waste removal.
Benefits of uPVC Pipes in Industrial Plumbing:
Strength and Pressure Resistance: uPVC pipes offer robust durability and long life, even under high pressure, making them suitable for diverse industrial applications.
Sturdy and Low Maintenance: Un-plasticized PVC enhances pipe strength and reduces maintenance requirements due to its low absorbency.
Water Safety: Lead-free uPVC pipes are safe for drinking water and other human uses, making them ideal for healthcare and hospitality industries without risk of water contamination.
Reduced Solid Buildup: Industrial-grade uPVC pipes are less prone to sedimentation, ensuring minimal loss in cross-sectional area over long-term use and promoting consistent flow.
Self-Extinguishing and Enhanced Fire Safety: uPVC is a self-extinguishing material, that provides crucial fire safety in industrial settings.
Cost-Effective Investment: Highly economical uPVC pipes reduce initial ownership costs for small, medium, or large projects. Lower maintenance needs also decrease overall ownership costs throughout the pipe's lifecycle.
Column pipes serve various purposes:
Bore Well Applications: They are extensively used in bore well systems to extract water from underground aquifers.
Pump Applications: Column pipes are employed with jet and submersible pumps for agricultural irrigation, industrial mining, and chemical distribution.
Versatile Usage: They are suitable for household, commercial, and industrial water supply needs.
Water Extraction: These pipes facilitate the extraction of water from underground sources and transport it to the surface.
Water Conservation: Properly installed column pipes help in efficient water usage, preventing water wastage and leakage.
Benefit to Farmers: Farmers benefit from reduced water leakage, maintaining water and soil nutrition, and preserving structural integrity.
Energy Efficiency: They contribute to lower electricity bills by minimizing friction because of smooth inner walls thus reducing the energy required for pumping.
Choosing premium quality uPVC column pipes from reputable PVC pipe manufacturers is the wisest decision. For expert guidance, don't hesitate to reach out. Sentini Flo Pipes stands out as a leading provider of column pipes in Andhra Pradesh, India, offering impartial assistance tailored to your bore well projects.
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