Waterproof-Breathable Fabrics Explained | Trail & Crag

14 Jul.,2025

 

Waterproof-Breathable Fabrics Explained | Trail & Crag

If you’ve ever found yourself trying to choose between two waterproof jackets and wondering what was meant by ‘tricot’, ‘DWR, or ‘water-resistant’, this article is for you. In this gear guide, I’m going to go into the technology used in waterproof fabrics and the things you might want to consider when choosing your next piece of rainwear. Just know that it’s going to get a little nerdy as this is the most technical article in a whole series on waterproof garments. If you are looking for something more general, like how to choose a rain jacket or an article explaining the differences between a soft shell and a hard shell, I have articles on those too.

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Waterproof vs water-resistant

To ensure proper protection in the conditions you expect to face, it’s important to know the difference between the three levels of water protection afforded by fabrics. To be clear, the industry has yet to develop a standardized system for rating the water resistance of fabrics, and what I have done here is use designations where there is the most consensus among brands. Thankfully, many manufacturers have performed a more or less standardized test, which makes it possible to make comparisons. In a hydrostatic head test, an open-ended cylinder is placed on top of a piece of fabric and slowly filled with water. Results are measured in how much water the material can be exposed to (in milimeters) before it begins to seep.

Water-resistant (0 to 1,500 mm)

‘Water-resistant’ means that a fabric is tightly woven or manufactured in such a way that it resists penetration by moisture. But that doesn’t mean much. A garment made from water-resistant fabric won’t keep you dry in much more than a misty morning fog or a little drizzle. This is the lowest level of protection against moisture. Water-resistant fabrics perform very poorly in hydrostatic head tests and usually aren’t even tested.

Water-repellent (1,500 to 5,000 mm)

Water-repellent fabrics have one up on water-resistant fabrics in that they have a durable water repellent (DWR) coating which causes water to bead and roll off a jacket instead of soaking through it. This slows the speed at which a jacket becomes saturated in sustained rain. Because they don’t have waterproof membranes, water-repellent fabrics are only good for keeping you dry in light rain and are not sufficient for rainwear.

Waterproof (over 5,000 mm)

A waterproof layer will protect you in moderately heavy to very heavy rain depending on its rating. In very wet conditions, a fabric rated to 10, 000 mm will keep you drier than one rated to 5,000 mm, but above 20, 000 mm there is little notable difference in performance. Garments deemed waterproof typically have a DWR-treated face fabric and a waterproof-breathable membrane. Beyond this, they also need to have sealed seams (taped or heat welded) to ensure that water doesn’t get through the seams.

How do waterproof breathable fabrics work?

The fabrics used in technical rain wear typically have at least two layers: a waterproof breathable membrane and a permeable outer face fabric that protects the membrane.

A membranes acts as a barrier to water

At the core of every waterproof breathable fabric, there is a membrane which acts as a barrier to liquid water. These membranes come in two types: the first is porous and allows for air to pass through it while preventing the transmission of water droplets. The second, less breathable type of membrane is non-porous and allows for only water vapor to pass through it. Despite their functional differences, both types of membrane have to remain clean and unclogged if they are to ‘breathe’ at all.

The DWR-treated outer fabric helps the membrane to breathe

A waterproof membrane will usually stop breathing if the face fabric ‘wets out’ and becomes saturated in water. With nowhere to go, the water vapor in your perspiration then accumulates on the inside of your jacket, making you cold and sweaty. To prevent this, manufacturers treat their face fabrics with a hydrophobic Durable Waterproof Repellant (DWR), which causes water to bead up and roll off fabric instead of permeating it. The more effective the DWR, the better a fabric will breathe and keep you dry.

PFAS-free membranes and DWR

Up until recently, both the membranes and DWR found in waterproof fabrics relied on per- and polyfluorinated alkyl substances (PFAS) to repel water and make fabrics breathable. The problem with PFAS is that they do not break down over time and are harmful to the environment and people who can ingest them. To solve this problem, gear manufacturers have invested heavily in the development of PFAS-free membranes and DWR.

Nikwax was the first major brand to launch a range of PFAS-free products with TX.Direct Wash-in and Direct.Dry (factory-applied DWR), but many others have since followed their example. Gear Aid now make their own PFAS-free DWR called Revivex, and at least a few fabric manufacturers, like Gore-Tex, have developed their own PFAS-free DWR. But it’s not just DWR that has traditionally contained PFAS. Most membranes are still made using PFAS, although the fluorine-free trend is gaining momentum here too with eVent, Gore-Tex, and several clothing manufacturers developing PFAS-free membranes.

What are the downsides to PFAS-free fabrics and DWR?

As can only be expected, there are some downsides to PFAS-free fabrics and DWR. The most significant of these is that PFAS-free garments have to be washed and reapplied with DWR more regularly. If in the past, you washed and reapplied DWR to your rain wear only once a season, you might find that you need to reapply DWR two or three times a season. But for most consumers, that will be a small price to pay for owning a more sustainable product. Reapplying DWR is also pretty easy as I explain in my guide on how to apply DWR.

Which brands make garments that are PFAS-free?

PFC-free DWR and face fabrics are now the norm, but only a few brands are using PFC-free membranes in all their garments. Patagonia and Fjällräven are two brands that stand out in having already achieved this. Other brands, like Rab and Outdoor Research, have committed to being 100% by the end of and have already made progress in removing PFAS from most of their products. There are also those brands that will only start using PFAS-free because the law demands it.

Brands that are completely PFAS-free Brands that are close to PFAS-free Patagonia  Rab Fjällräven Outdoor Research Houdini Arc’teryx Jack Wolfskin

2L, 2.5L and 3L fabrics

Most waterproof fabrics are constructed in one of three ways: with 2 layers, 2.5 layers, or 3 layers. Each has its own pros and cons, and differs from the others in terms of breathabiity, durability, weight and bulk.

2L fabrics

Traditionally, 2-layer shells have had a face fabric bonded to a waterproof-breathable membrane with a loose (typically mesh) protective liner hanging inside them. Although more affordable, these mesh-lined 2L garments are generally heavier, bulkier, and less comfortable than 2.5L and 3L equivalents. However there are now also a few innovative 2L fabrics which use a textured membrane that increases abrasion resistance and makes an additional protective layer unnecessary. Garments made with these fabrics don’t need a mesh lining, meaning that they can be made lighter and less bulky.

2.5L fabrics

Like 2L and 3L fabrics, 2.5L fabrics also have DWR-treated face fabric and a waterproof-breathable membrane. But instead of having a separate mesh lining like most 2L fabrics or an inner layer bonded to the membrane like 3L fabrics, 2.5L fabrics have a thin protective coating (the 0.5 layer) painted onto the inside of the membrane. In the past, these coatings weren’t as good at absorbing and transmitting perspiration as a tricot lining, and many 2.5L shells left wearers feeling a bit clammy when they were worn next to skin. But recent developments in 2.5L fabric construction have helped improve the clammy factor, and some 2.5L shells are now almost as comfortable as 3L equivalents.

3L fabrics

In 3-layer fabrics the waterproof-breathable membrane is sandwiched between the face fabric and a protective inner lining. Again, the main purpose of this last layer is to prevent sweat and oils from clogging the microscopic holes in the membrane – something that would hinder breathability and make the wearer clammy with perspiration. It is this ability of the lining to prevent a membrane from becoming fouled that gives 3-layer fabrics an advantage over comparable 2.5 layer fabrics. The disadvantage of 3L fabrics is that they are slightly heavier than 2.5L fabrics (2L garments have a separate inner lining and can actually be heavier). As with 2L and 2.5L fabrics, the degree to which a 3L fabric is breathable depends on the type of waterproof-breathable membrane.

Waterproof-breathable membranes

Making a garment waterproof isn’t difficult, but making it waterproof and breathable is. To overcome this challenge, gear manufacturers have all turned to the same solution, a waterproof-breathable membrane. The original ePTFE membrane was produced by Gore-Tex, a brand that dominated the market for decades. 60 years on, there are now  four different types of waterproof-breathable membranes and a dozen companies making them. This is what you need to know about the pros and cons of each.

Air-permeable membranes

Because they are porous, air-permeable membranes allow for the transmission of air and water vapor molecules, making them significantly more breathable than vapor-permeable membranes, which don’t allow air to pass through them. Given how important breathability is for preventing the build up of sweat during exercise, this type of membrane is often a better choice for physically intense activities.

ePTFE

Expanded polytetrafluoroethylene, or ePTFE for short, is the material that was first used in waterproof-breathable membranes. Because it doesn’t need to be as thick as polyurethane, it can be made thinner and more breathable than polyurethane film equivalents. The downside to ePTFE membranes is that they can become fouled more easily (impairing breathability) if exposed to oil and dirt and need to be washed regularly to ensure breathability and longevity. Products include Gore-Tex Pro and eVent, the two most expensive outdoor fabric brands on the market.

  • Gore-Tex Pro
  • eVent
Electrospun polyurethane

Because they are non-porous, regular PU film membranes (described under vapor-permeable membranes) are inherently less breathable than ePTFE membranes. To overcome this limitation and improve breathability, a few fabric manufacturers have started using electrospun polyurethane to make porous membranes. The result is a type of air-permeable membrane that is almost as breathable (or even as breathable) as ePTFE membranes and only slightly less waterproof. Fabrics include Polartec NeoShell, Outdoor Research AscentShell, and The North Face FutureLight.

  • Polartec NeoShell
  • Outdoor Research AscentShell
  • The North Face FutureLight

Vapor-permeable membranes

Unlike air-permeable membranes, vapor-permeable membranes are non-porous, meaning that air cannot pass through them. To achieve breathability, vapor-permeable membranes allow the transmission of water vapor through molecular wicking. This makes them inherently less breathable than air-permeable membranes, although the degree to which they are less breathable varies significantly between the two types of vapor-permeable membrane.

ePTFE-PU

Unlike Gore-Tex Pro, which has an ePTFE-only membrane, regular Gore-Tex features an ePTFE membrane bonded to a thin PU film. The purpose of the latter is to help prevent oil and dirt from clogging the membrane, the achilles heel of true ePTFE membranes. The result is a membrane that is less breathable than ePTFE membranes but more breathable than PU membranes. This type of hybrid membrane also splits on the difference on resistance to fouling and sits between the two in terms of price. Achieving a happy middle ground in all aspects of performance, Gore-Tex is still the most popular of waterproof-breathable fabrics.

For more information, please visit Waterproof Breathable Membrane.

  • Gore-Tex
Polyurethane film

Because they don’t incorporate any other membrane layers, PU film membranes have to be thicker to ensure the same level of waterproofness. Being thicker and entirely non-porous, these membranes are less breathable than other types of membrane, especially in humid conditions. But PU films also have their advantages: they are very durable and don’t become fouled by dirt and oil as easily as ePTFE membranes. And they are more affordable than any other type of membrane, making them a popular choice for proprietary fabrics like Patagonia H2No, Marmot NanoPro, and Columbia OmniShield.

  • Patagonia H2No
  • Marmot NanoPro
  • Columbia OmniShield

How to care for waterproof breathable fabrics

A waterproof jacket will keep you dry and warm for many years if properly cared for. Here’s how you get the most out of it.

Wash your rain gear regularly

With use, a garment will be exposed to dirt, sweat, sunscreen and insect repellent, all of which can reduce the effectiveness of a DWR application. Fortunately, restoring the breathability of a garment can be as easy as washing it. Use a suitable soap like Nikwax Tech Wash and make sure to read the manufacturer's washing instructions on the label. Most jackets can be machine washed, but you should always check first.

Don’t use fabric softener

Fabric softeners and bleach can damage the membrane in a waterproof jacket, so you should keep these products away from your rain wear. This actually applies to most technical clothing, which is just another reason that it’s best to wash your synthetic outdoor clothes (all of which should be washed with tech wash) in a separate load if possible.

Reapply DWR when needed

After a while, your jacket’s DWR will become noticeably ineffective even after you wash it. Instead of beading up on the surface, water will permeate the face fabric, causing the garment to ‘wet out’ and stop breathing. This is a sign that it is time to reapply DWR. But this is quite easy. With waterproof jackets, you wash in the DWR, using a product like Nikwax TX Direct. Again, read the label so that you know how to wash and dry the garment without damaging it.

Get more advice from this gearhead

All you need to know about waterproof and breathable clothing

Waterproofing and breathability are terms often used in descriptions of technical clothing, but few people really know what they mean. Although it's not very complicated, it's still necessary to go through a few technical explanations that will shed light on these concepts and help you select the garment best suited to your needs.

Understanding waterproofing and breathability performance indices

The waterproofing and breathability of a trail jacket are the two criteria to look out for when buying a rain jacket equipped with specific membranes.

Breathability


Breathability is the ability of a fabric to evacuate water vapour. A fabric with good breathability limits the condensation of water vapour inside the garment. It therefore facilitates the evacuation of perspiration and keeps the body dry. There are several ways to measure the breathability of a product.

Depending on the weather conditions and the clothing worn, our body regulates its temperature by evacuating water through perspiration. Moist air from outside can also penetrate our clothing. It is therefore essential to wear breathable clothing, otherwise the moisture created will be trapped in the fabric, which will then cool you down. Breathability allows water vapour to escape, keeping you dry.

There are several ways of measuring a product's breathability. Here are the two most commonly used measurements:

The MVP (Moisture Vapour Permeability) measurement calculates the amount of water (in the form of vapour) that the fabric lets through in 24 hours. The higher the value, the more breathable it is. MVTR is expressed in gr /m2 / 24 h:

MVP 5 000 = garment not very breathable

MVP 10 000 = breathable clothing

MVP 20 000 = garment with very good breathability

MVP 40 000 = garment with excellent breathability

MVP 60 000 = extremely breathable garment

This index is used by most equipment manufacturers.

The RET (Resistance Evaporative Transfer) index measures a fabric's ability to allow water vapour generated by the body (perspiration) to escape. Since RET is a resistance index, the lower it is, the more breathable the garment.

RET above 20: not breathable

RET between 12 and 20: slightly breathable

RET between 6 and 12: breathable

RET less than 6: very breathable

This index is mainly used by American brands.

Waterproofing

Waterproofing is the ability of a fabric to prevent water penetration. A fabric can be made waterproof by adding a membrane or coating. To measure the impermeability of a fabric, it is placed under a tube (column) filled with water, and the height of the first drops of water that pass through the fabric is calculated. The higher the water level, the more impermeable the fabric.

The Schmerber is the unit used to measure impermeability.

1 Schmerber = 1 column of water of 1 mm. A garment with a Schmerber value of 10,000, i.e. 10,000 mm, will withstand 10 m of water! A garment is considered perfectly waterproof from 20,000 Schmerber.

To give a garment a waterproof rating, it is subjected to the hydrostatic pressure of a column of water during the test. The test stops when the water begins to penetrate the garment. In these cases, the height of water that the garment was able to withstand is measured. This value, given in millimetres of water column, expresses the degree of waterproofness of the fabric. This test method (ISO 811) has even become a standard.

For example: 10,000 Schmerber = 10,000mm of water column = often noted as 10K.

A waterproof jacket is necessary for all outdoor activities and is generally thin, compact and lightweight, perfect for easy transport.

Understanding the difference between waterproof and water-repellent

A waterproof product protects you from heavy rain, whereas a water-repellent product only protects you from drizzle. Water repellency is the property of a fabric on which water slides and does not penetrate.

Water-repellent products do not have membranes. Water-repellent fabrics are fabrics to which a product has been applied that repels water. The water then runs off in droplet form and cannot impregnate the fabric, so breathability is preserved.

However, water-repellent fabrics are not designed to withstand immersion or heavy rain. What's more, over time, with wear and tear and washing, the water-repellent treatment wears off.

Our MP+ membrane

In textiles, a membrane is a very thin, flexible layer that insulates one body from another. For example, in a waterproof trail jacket, the membrane makes it waterproof.

The performance of a membrane is generally measured according to two criteria: breathability and waterproofness. At Raidlight, we use MP+® technology (similar to Gore-Tex), which is both waterproof and breathable. Every product equipped with the MP+ membrane is durably waterproof, windproof and breathable, whatever the weather conditions. This means that water can't penetrate and cold winds can't blow through, but perspiration can still escape.

The MP+® membrane is a technology specially designed to protect riders from rain and all types of weather. The characteristics of the MP+® membrane are :

- High level of waterproofing
- High level of breathability
- Windproof
- Resistance to cold
- Durability

The MP+® membrane is a solid, non-microporous membrane. As a result, it is totally waterproof, breathable and windproof. It's made from a hydrophilic polyurethane film with exceptional properties: thanks to its physico-chemical properties, it provides perfect comfort during your outings.

To give a garment a waterproof rating, it is subjected to the hydrostatic pressure of a column of water during the test. The test stops when the water begins to penetrate the garment. In these cases, the height of water that the garment was able to withstand is measured. This value, given in millimetres of water column, expresses the degree of waterproofness of the fabric. This test method (ISO 811) has even become a standard.
For example: 10,000 Schmerber = 10,000mm of water column = often noted as 10K.

A waterproof jacket is necessary for all outdoor activities and is generally thin, compact and lightweight, perfect for easy transport.

Understanding the difference between waterproof and water-repellent

A waterproof product protects you from heavy rain, whereas a water-repellent product only protects you from drizzle. Water repellency is the property of a fabric on which water slides and does not penetrate.

Water-repellent products do not have membranes. Water-repellent fabrics are fabrics to which a product has been applied that repels water. The water then runs off in droplet form and cannot impregnate the fabric, so breathability is preserved.

However, water-repellent fabrics are not designed to withstand immersion or heavy rain. What's more, over time, with wear and tear and washing, the water-repellent treatment wears off.

Contact us to discuss your requirements of Aluminum Foil Roll. Our experienced sales team can help you identify the options that best suit your needs.