Polyurethane Insulation Panel, Flame Resistant PU Panel

18 Aug.,2025

 

Polyurethane Insulation Panel, Flame Resistant PU Panel

Features of Polyurethane Insulation Panels

  • PU foam does not absorb moisture, so it does not experience diminished R-values that accompany moisture in fiberglass insulation (a mere 1% moisture content can reduce fiberglass batt R-value by 50%)
  • A tongue-and-groove edge profile is molded into every panel edge, assuring quick, proper alignment of panel-to-panel joints
  • Polyurethane insulation panels are also connected by a patented cam-lock system that saves up to 30% on installation time over other SIPs.

Applications

There are many applications of polyurethane insulation panels, including building walls, cold storage and mobile panel houses, etc.

Goto Wiskind New Materials to know more.

PU VS EPS in Insulation

There is a long-standing debate over whether expanded polystyrene (EPS) or polyurethane (PUR) panel is better for insulation. This is a complex debate that requires knowledge about several different factors.

  • INSULATION TYPES

EPS is a rigid closed-cell plastic foam that is comprised of hollow, spherical beads that are fused together using steam. Since EPS is 98% air, it is chemically inert.

Polyurethane is “… a foam insulation material that contains a low-conductivity gas in its cells.” It is “… formed by reacting a polyol (an alcohol with more than two reactive hydroxyl groups per molecule) with a diisocyanate or a polymeric isocyanate in the presence of suitable catalysts and additives.”

  • COMPARISON OF R-VALUE

Polyurethane has one of the highest initial (at the time of installation) R-values per inch in the industry; higher than EPS in equivalent thicknesses. However, EPS insulation will maintain its initial R-value long after it is first installed.

Polyurethane uses the thermal resistance of its blowing agent to attain higher initial R-values. However, it loses its R-value over time due to thermal drift. According to the Building Science Corporation, thermal drift is, “The loss of R-value over time in foam that contains captive blowing agents. Air enters the cells of the foam, diluting or replacing the lower-conductivity blowing agent…”

The most thermal drift of polyurethane occurs during the first two years. Oak Ridge National Laboratory chose to study the effect of thermal drift on “aged” R-value, or long-term thermal resistance, after a five-year period. They found that in as short as 2-5 years, the thermal resistance of EPS and polyurethane insulation panels will be nearly equivalent.

  • COST COMPARISON

Polyurethane insulation panels are more expensive than EPS foam panels. This cost is due to an initial higher R-value. However, as the Oak Ridge National Laboratory study shows, this R-value degrades over time due to thermal drift. And, at the end of five years, the long-term thermal resistance is similar.

  • FIRE AND MOISTURE RESISTANCE

TOPOLO polyurethane insulation panels have been independently tested and received a one-hour fire-resistance rating. Although EPS insulation is considered combustible, this does not mean that it will burst into flame. It simply means that it behaves similarly to other materials such as wood or paper. Fire codes usually require a fire barrier on the interior face of any wall (no matter the insulation type), which is easily met by using a gypsum wallboard.

What are sandwich panels and what are they used for?

Sandwich panels are a modular building material designed to cover buildings and structures. These panels consist of two layers that form the outer structure and ensure form, weather resistance and rigidity. They contain a core that provides thermal and acoustic insulation properties.

Characteristics of polyurethane sandwich panels

One of the most important features of polyurethane sandwich panels is their excellent insulation. The core of the plates gives it low thermal conductivity, that is, better insulation. For this reason, it is often used in the renovation of buildings, both on roofs and facades, and in the construction of industrial buildings.

Sandwich panels are manufactured and installed very quickly. For assembly, they are screwed to the structure and, depending on the finish, it can be with visible or concealed screws. This makes the construction time one of the shortest compared to other systems.

Contact us to discuss your requirements of Polyurethane Composite Panels. Our experienced sales team can help you identify the options that best suit your needs.

One of the most important advantages of sandwich panels as a construction element is the variety of shapes and finishes available on the market. There are all types of panels depending on the building for which it is designed. The finishes vary between rustic and modern, and we can find imitation wood or imitation tile panels among others.

How big is a sandwich panel?

The width of the insulation board is usually 1,000 mm and, in some models, it is 1,150 mm wide. The length of the sandwich panel can be adjusted according to the needs of each project, the most common dimensions being between 3 and 6 metres, but, in some cases, a maximum length of up to 16 metres can be reached. The thicknesses of these panels can vary enormously depending on the final application, the most common values being between 40 and 150-200 mm thick depending on the application.

What are sandwich panels used for and what types are there?

These insulating elements are particularly useful above all in roofs and facades of industrial buildings that process at low temperatures. Due to their lightness, they are ideal for renovating enclosures. They are also effective in the insulation of cold rooms and warehouses, in sports centres and shopping centres and in homes, both new and renovated.

Sandwich panels for facades

Sandwich panels for facades have been improved for the construction of enclosures in homes, schools, hospitals, industrial centres or shopping centres. Sandwich panels can also be found for interior partitions that require insulation.

The advantages offered by these façade panels depend to a large extent on the method of joining between panels. The fastening system is implemented in a tongue-and-groove manner, ensuring adequate protection, preventing the dissipation of heat and humidity.

Sandwich panels for roofing

The characteristics of sandwich panels for roofs differ from façade panels in that they will have to withstand large amounts of snow, rain and other climatic factors. 

They are fixed to the structure with self-drilling screws, to prevent leakage in case of rain and humidity, and are often combined with sealing joints, which speeds up installation without sacrificing the insulation layer.

Refrigerated panels

Sandwich panels can also be used in cold rooms or freezers where insulation is required. For these cases, the sandwich panel is designed with a thickness greater than normal to be able to withstand negative temperatures.

To maintain these extreme temperatures necessary for the preservation of fresh food products, special attention must be paid to the joints between the sandwich panels.

PUR Panels and PIR Panels

Sandwich panels offer excellent insulation with the smallest thickness. Their excellent insulating capacity and mechanical properties make them the perfect ally for industrial construction. There are two types of polyurethane panels on the market, PUR (polyurethane foam) & PIR (polyisocyanurate foam), both offering excellent thermal insulation, the latter being the one with the best fire performance.

Synthesia Technology has been offering polyester polyols and systems based on recycled PET for the manufacture of sandwich core insulation panels with PIR technology since . All this means that Synthesia Technology, with its extensive experience in this field, is committed to recyclable, sustainable and ecological materials, creating a circular economy for the future.

If you want to learn more, please visit our website Special Cold Room Panels.