A large North American Gold Mine was having a challenge with their CIP/CIL process for gold refining. The challenge was three-fold.
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The first challenge was that their current supplier was uneven in the supply of screens to site which created headaches for the production team in that they were losing efficiency in their process to screen wear which further affected the subsequent processes. They overcame this challenge by carrying an excessive inventory of these screens to ensure that their production would not be compromised.
The second challenge was uneven wear in the screens due to the nature of the process. As a result, several alternatives were tried including the use of resin based tiles that could be exchanged at various wear points. Although this concept of the face appeared to address the problem a secondary challenge of the time required to replace the worn tiles and the wear rate of the tiles increased the service downtime to an unacceptable level.
The third and final challenge was the cation of the screen system, in that, only a single crane had access to this location. As this crane was required for other on-going operations in the facility this was a time limited resource that had to be scheduled. Unpredictable wear and excessive downtime compromised other operations in the facility and was a considerable friction point for the production team.
Federal Screen was able to work with the production team as well as a local vendor on creating a screen system that would be more durable as well as more serviceable. The Federal Screen 97%+ on time delivery schedule from Federal Screen was put to the test in terms of not only production but delivery to this remote site.
The net result of this cooperative effort was the customer documented a 23% greater wear life with the federal screen and further inventory savings as result of reduced inventories due to on time deliveries and longer product life. One homer Happy Federal Screen customer
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Federal screen was contacted by a community in Northern Alaska that had a requirement for a water treatment system for residents. There were multiple challenges in the project, but the primary challenge was the remote nature of the community as access to the community was limited to a weekly barge service that could deliver large items to the community during a short window due to the extreme weather and tidal forces.
Federal screen working in conjunction with water treatment technology provider and multiple other vendors was able to aid in the design of the tank internals, fabricate and deliver a successful screening system. But more importantly do so in a time frame that made sure that all systems and materials were delivered to the West Coast shipping port for the long journey to a seaport in Alaska and then onto the local barge service that delivered the water treatment system to the remote community. This was a case of Federal screen being able to deliver not only on time but effectively working with multiple stake holders to ensure a community was taken care of with safe drinking water.
To know more - Please contact us at 905-677- or us at .
Federal Screen is thrilled to return to WEFTEC at McCormick Place, Chicago, IL! Join us at Booth from October 2nd to October 4th, where Martin, Greg, Donna and Ali will be ready to assist you.
At Federal Screen, we understand the importance of timely product deliveries to keep your projects on track. Our commitment to efficiency and excellence ensures that you get the right products, exactly when you need them.
As a leader in the industry, we take pride in providing cutting-edge filtration solutions to meet the evolving needs of our valued customers. WEFTEC gives us the perfect platform to showcase our latest innovations and advancements.
Don't miss out on this opportunity to engage with industry leaders, explore new trends, and discover how Federal Screen can enhance your filtration processes. We're eager to connect with you and discuss how our products can optimize your operations.
We look forward to meeting you at Booth and making WEFTEC an extraordinary event!
For more information or to schedule a meeting during WEFTEC, feel free to:
Contact us at 905-677- or us at .
Unparalleled Quality and Expertise:
Quality is at the heart of everything we do at Federal Screen. It’s owned by each of our employees at the company. With over 100 years of combined experience within the Wedge Wire Screen industry, we take immense pride in fabricating high-quality custom screens that are built to last. Along with our extensive expertise, we’ve also made significant investments in manufacturing equipment and technology so we can continue to fabricate screen of the highest quality for each of our customer’s specifications. All fabricated units are inspected by our team at various steps in the production cycle. Inspection procedures and reports are constantly updated and improved to align with market expectations. Our goal is to ensure that every product leaving our facility meets and exceeds the highest industry standards. Delivering superior products with predictable results.
Dependable Customer Service:
We hold a strong belief that exceptional customer service is the foundation of any successful business relationship. From the beginning, our goal was to provide fast and effective responses and excellent customer service. Our commitment to providing outstanding service starts from the very first interaction. That’s why you can expect someone from our team to answer the when you call the Federal Screen office. Timely responses are also important as we strive to deliver quotations within 48 hours to ensure your bid process is not stalled waiting on a screen vendor. Our dedicated team is always ready to address any inquiries promptly and thoroughly. Expect a seamless and hassle-free experience working with our team.
Delivery That Counts:
When it comes to project deadlines, we understand that time is of the essence. Wedge Wire screen is a component needed for larger equipment and delay will stall the project causing not only frustrations but penalties. Nobody wants to the hassle of adjusting their delivery dates every day. You need predictable delivery. At Federal Screen, we have streamlined our manufacturing and fabrication processes to produce the product you need on time. With 97% on-time delivery, we have the best delivery times in the business and can deliver when others can’t. With timely and dependable delivery, count on us to keep your project moving forward, on time and off your mind.
The Trust of Our Clients:
Over the past years, we have forged strong and lasting relationships that has earned us the trust of many clients, making us their go-to vendor for all their wedge wire screen needs. With a passion for our customers, we strive to be more than just a vendor, but a partner to clients. Our client’s success is our success. Building trust is more then just a transactional process as it requires consistently delivering exceptional products and services that exceed our client’s expectations. But don’t just take our word for it. Read more on what some of our customers are saying about working with Federal Screen.
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Federal Screen remain steadfast in our mission of customer satisfaction and are proud to provide products that are of the highest quality, exceeding customer expectations for over 25 years. Serving as a testament to dependently in the wedge wire screen industry, our commitment to excellent customer service and fast, reliable delivery has made us the trusted choice for numerous clients worldwide. When you choose us, you can be confident that your project will be in the hands of experts who care, and value your time and requirements.
Experience the difference of working with a dependable company - choose Federal Screen for all your wedge wire screen needs. Contact us at 905-677- or .
A new original equipment manufacturer (OEM) customer reached out to Federal Screen to fabricate reverse axial baskets to be installed inside vessels. They asked us to duplicate the style of some baskets to match their exact specifications to ensure other parts of the equipment fit precisely with the final product. Design and engineering of the products were critical to ensuring the product was optimized and suitable for the OEM.
Our team worked closely with the filter and strainer manufacturer to support their designs, manufacturing high-quality screen replacements for the application need.
Wedge Wire screen was chosen as the continuous slot formed by the V-shaped surface of the wedge wire ensures a two-point contact between the particles and the slot, making the baskets non-clogging. High-precision slot sizes of wedge wire screen also ensure consistent filtration, allowing for better flow and efficiency.
Sourcing screen elements for some of the world’s largest screen filter companies, Federal Screen can fabricate OEM screens on time to meet your project timelines. Improve your filtration process and let us help you save time and money on maintenance.
Contact us to see how we can help manufacture what you need and on time for your equipment needs. Call 905-677- or visit www.federalscreen.com.
A customer in the water treatment industry contacted Federal Screen to replace a PVC plastic hub and lateral filter system with a stainless-steel wedge wire screen system. The existing plastic hub and lateral configuration were installed inside a water treatment tank and had failed prematurely causing unplanned downtime and multiple plant issues. The desire to seek a longer-lasting and more durable solution led them to explore a stainless-steel hub and lateral configuration.
The images below clearly show the plastic PVC system with considerable damage which occurred over a short period of time.
The durability of stainless-steel wedge wire screen is chosen by many manufacturers and end-users as the best choice for water treatment applications as it withstands both high heat temperatures and high design pressures including acidic environments common in backwashing cycles. Wedge Wire screen also provides finer slot sizes than PVC and is inherently clog-resistant, making it easier to maintain and operate.
Although PVC plastic filter systems have a lower initial cost than stainless wedge wire screen systems, the long-term reliability and durability of stainless wedge wire screen outweigh the small cost advantage of comparable PVC systems.
Current supply shortages of PVC feedstock have further led to surging prices and longer wait times for this type of material. For a small increase in cost, clients can obtain a superior product, that lasts longer and is readily available to meet important project timelines.
With the best delivery time in the business, you can count on Federal Screen to fabricate high-quality vessel internals ensuring you keep running efficiently and on schedule without unplanned maintenance. Contact our team of filtration experts to see how we can help with your filtration needs. 905-677- federalscreen.com
stainless steel wedge wire strainer screen are essential components in the field of industrial machinery, particularly in the realm of machinery accessories. These meshes are designed to filter and separate particles from liquids and gases, ensuring the smooth operation of various systems. Typically made from durable materials like stainless steel, nylon, or polyester, stainless steel wedge wire strainer screen offer high resistance to corrosion and wear, making them indispensable in demanding industrial environments. Their versatility allows them to be used across a wide range of applications, from water treatment plants to chemical processing facilities, ensuring that contaminants are efficiently removed and systems operate at optimal efficiency.
There is a vast array of stainless steel wedge wire strainer screen available, each tailored to specific applications and requirements. Common types include woven wire mesh, perforated mesh, and expanded mesh. Woven wire mesh is characterized by its intricate interlaced design, offering precise filtration and high durability, making it suitable for applications in mining and oil refining. Perforated mesh, featuring uniformly spaced holes, is ideal for scenarios requiring high flow rates and structural integrity, such as air conditioning systems. Expanded mesh, with its diamond-shaped openings, provides excellent rigidity and is often employed in construction projects. Each type of stainless steel wedge wire strainer screen is engineered to meet specific industrial needs, ensuring optimal performance and longevity.
stainless steel wedge wire strainer screen serve crucial roles in various industrial processes, primarily by separating unwanted particles from fluids and gases. Their key features include high tensile strength, corrosion resistance, and temperature stability, allowing them to withstand harsh conditions. These meshes are designed to provide accurate filtration, with options for different apertures and weave patterns to suit specific requirements. The ability to customize stainless steel wedge wire strainer screen in terms of size and shape further enhances their utility. Additionally, advancements in manufacturing have led to the development of self-cleaning meshes, reducing maintenance needs and prolonging the lifespan of the filtration systems.
The construction of stainless steel wedge wire strainer screen involves the use of high-quality materials that ensure durability and efficiency. Stainless steel is a popular choice due to its resistance to rust and chemical corrosion, making it ideal for environments with high moisture or chemical exposure. Nylon and polyester are used for applications requiring flexibility and resistance to abrasion. These synthetic materials offer lightweight alternatives while maintaining effective filtration capabilities. The choice of material impacts the mesh's performance, with considerations for factors like pore size, weave pattern, and tensile strength. Innovations in material science continue to enhance the functionality and sustainability of stainless steel wedge wire strainer screen.
To maximize the benefits of stainless steel wedge wire strainer screen, it's essential to select the appropriate type and material based on the specific filtration needs. Proper installation ensures optimal performance, with alignment and tensioning being critical factors. Regular maintenance, including cleaning and inspection, is necessary to prevent clogging and degradation. In industries such as food processing and pharmaceuticals, adherence to hygiene standards is paramount, requiring periodic sterilization of stainless steel wedge wire strainer screen. Understanding the operational environment and potential contaminants helps in choosing the right mesh specifications, ensuring efficient filtration and prolonging system lifespan. Proper disposal and recycling of used meshes contribute to environmental sustainability.
Selecting the appropriate stainless steel wedge wire strainer screen for industrial applications requires a thorough understanding of the specific operational demands. One of the primary considerations is the mesh size, which determines the size of particles that can be filtered out. Fine meshes are ideal for applications requiring high precision, such as in pharmaceutical manufacturing, while coarser meshes are suitable for processes like wastewater treatment. Additionally, the choice of material, such as stainless steel or nylon, impacts the mesh's chemical and temperature resistance. Evaluating these aspects ensures that the stainless steel wedge wire strainer screen meets the necessary performance standards for the intended application.
Another critical factor is the method of installation and integration of stainless steel wedge wire strainer screen within existing systems. Compatibility with the system's design and the ease of replacement or maintenance are essential for minimizing downtime. It's important to consider whether the mesh will be exposed to high pressures or corrosive substances, as this will influence the choice of material and design. Ensuring that the stainless steel wedge wire strainer screen can be easily cleaned or replaced without disrupting operations is crucial for maintaining efficiency and prolonging the lifespan of the filtration system.
The mesh size of stainless steel wedge wire strainer screen is determined by the size of particles that need to be filtered. A smaller mesh size is suitable for finer particles, while a larger mesh size is better for larger particles. The specific requirements of the application, such as particle size distribution and flow rate, will dictate the optimal mesh size. It's important to balance the need for filtration precision with the potential for clogging and pressure drop within the system.
Material selection is crucial for the performance of stainless steel wedge wire strainer screen as it affects the mesh's durability and resistance to environmental factors. Stainless steel offers excellent resistance to corrosion and high temperatures, making it ideal for harsh industrial environments. Nylon and polyester provide flexibility and abrasion resistance, suitable for less demanding applications. The choice of material should align with the chemical and physical conditions the mesh will encounter to ensure optimal performance and longevity.
Yes, stainless steel wedge wire strainer screen can be customized to meet specific industrial requirements. This includes adjustments in mesh size, shape, and material to suit particular filtration needs. Customization allows for the integration of the mesh into various systems, ensuring it meets the unique demands of different processes. By working with manufacturers, it's possible to tailor the mesh's specifications to optimize filtration efficiency and system compatibility.
Regular maintenance is vital for extending the lifespan of stainless steel wedge wire strainer screen. This includes routine cleaning to remove debris and prevent clogging, as well as periodic inspections to identify signs of wear or damage. In environments with high contamination levels, more frequent maintenance may be necessary. Employing self-cleaning meshes or automated cleaning systems can reduce manual maintenance efforts and enhance system performance over time.
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