Welded Wire Mesh Fence Panels--a Variety of Purposes
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Need to build a deck on your home, an animal enclosure, a boardwalk, or aquaculture related traps? It may be time to explore welded wire mesh panels. Welded wire mesh panels come in a variety of mesh configurations, gauges, and finishes. Many zoos use welded wire fence panels for their animal enclosures. Depending on the animal, a lighter or heavier gauge wire may be utilized. For decking purposes, you may choose a vinyl coated welded wire panel, or stainless steel is a long-lasting option. Nurseries use PVC (polyvinyl chloride) coated panels for greenhouse benches as well as aquaculture for the marine industry. There are many applications for welded wire mesh panels which may be suitable to your needs.
Choose your Gauge, and Proceed
Panels fabricated from previously manufactured rolls of wire are flattened and cut or sheared to size. As mentioned, welded wire mesh panels are offered in a variety of gauges (usually from 8 gauge to 16 gauge) depending on how strong the requirement or specification. Unlike a chain link fence, welded wire mesh panels can be offered to the measurements needed. Some wire mesh panels offered through Louis E. Page are custom fabricated and made-to-order, depending on the configuration and specifications. The vinyl coated welded wire mesh panels are coated with, as are the rolls of wire, weather resistant material, including UV.
Panels and Rolls
A quick note about the difference between panels and rolls.
- Panels are easy to install, especially when remodeling a deck on your home. They are custom made to your specifications, need minimal to no cutting and can typically be installed by one to two people. All these attributes make panels ideal for quick installs with minimal work crews.
- Wire fence rolls are perfect for jobs that have larger linear footage to cover which may require work crews and professional installers. There are also additional materials like posts, rings, pliers and everything else you need to install a fence. We have many different customers who use the wire mesh rolls for multi purposes like farming/agriculture, fencing, nurseries, and the like.
We offer many different varieties of wire rolls and panels, and we recommend discussing your projects with us. Don't hesitate to call us, we have the knowledge to provide the perfect solution.
Welded Wire Mesh Panels: Installation
If the panels are going to be installed onto a wooden frame:
- Stapling the mesh to one side of the wood helps keep it in place
- It is recommended to staple it every few inches to keep it secure
- It's best to use galvanized staples for weather resistance
The welded wire does not stretch like woven chain link fencing. Therefore, the panel size needs to be accurate when ordering.
Problem Solving
Depending on the wire gauge and the mesh opening of a panel, there may be a bow which may cause sagging. If this occurs and stapling isn't an option, a strand wire can be woven through the meshes to keep it upright and straight. The strand wire can be secured to a post and twisted as needed. Wire gauges and mesh openings play a significant role when determining what is best for an application.
T Posts--Length
It is important to understand that not all posts are the same. Steel T posts and U posts are offered as a solution when installing panels, as well as rolls of wire fencing. It is recommended using a post that is 2' (feet) longer or taller than the height of the finished fence height. For instance, if the height is going to be 5' tall, then 7' posts would be quite sufficient. You can use 6' posts, but over time may become loose or unstable in the ground.
Animals: Some Perspective
If you plan to enclose animals, please keep in mind that animals do grow and can outgrow their environment. Make sure the height of the panels or fence are large enough to keep them safe and to keep wild animals out. Also, consider the overall size of the enclosure carefully. The mesh openings and gauges play a significant role when making these decisions. Animals may have to walk on the wire so a smaller mesh opening would be more comfortable on their feet, but the sides of the cage/enclosure could have larger mesh openings to see in or out.
Fence panels are large and require specific shipping logistics. We'll be happy to give you a free quote and help with the details. Unfortunately, panels cannot be ordered via our online shop at this time, but please give us a call.
When it comes to selecting the right welded wire mesh, understanding the options and specifications can make a significant difference in achieving the desired outcome for your project. Whether you’re using welded wire mesh for fencing, reinforcement, or other applications, this buyer’s guide will help you navigate the choices and make an informed decision.
Introduction
Welded wire mesh is a versatile material used in various industries, including construction, agriculture, and security. It consists of intersecting wires welded together to form a grid pattern. Choosing the right type of welded wire mesh involves considering factors such as material, wire gauge, mesh size, and coating. This guide will walk you through the key considerations to help you select the best welded wire mesh for your needs.
Understanding Welded Wire Mesh
1. What is Welded Wire Mesh?
Welded wire mesh is made by welding horizontal and vertical wires at their intersections to create a strong, rigid structure. This process ensures that the mesh maintains its shape and strength over time, making it suitable for various applications.
2. Common Uses of Welded Wire Mesh
Welded wire mesh is used in numerous applications, including:
- Fencing and enclosures
- Concrete reinforcement
- Animal cages and enclosures
- Garden and landscaping projects
- Security barriers
Key Factors to Consider
1. Material
The material of the welded wire mesh is crucial for its durability and suitability for specific applications. Common materials include:
- Galvanized Steel: Provides good corrosion resistance and is suitable for outdoor use.
- Stainless Steel: Offers excellent corrosion resistance and strength, ideal for harsh environments.
- PVC-Coated Steel: Adds an extra layer of protection against corrosion and enhances the aesthetic appeal.
2. Wire Gauge
The wire gauge indicates the thickness of the wire used in the mesh. A lower gauge number means a thicker wire. Common wire gauges for welded wire mesh include:
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- 16 to 20 Gauge: Suitable for light-duty applications like garden fencing.
- 12 to 14 Gauge: Ideal for medium-duty applications such as animal enclosures.
- 8 to 10 Gauge: Used for heavy-duty applications like security fencing and concrete reinforcement.
3. Mesh Size
Mesh size refers to the distance between the wires, determining the size of the openings in the mesh. Common mesh sizes include:
- 1/2-inch to 1-inch: Provides a tight grid, suitable for security and small animal enclosures.
- 1.5-inch to 2-inch: Ideal for general fencing and garden applications.
- 2.5-inch to 4-inch: Used for larger enclosures and reinforcement projects.
4. Coating and Finish
The coating and finish of the welded wire mesh affect its durability and resistance to corrosion. Options include:
- Galvanized: Provides a protective zinc coating to prevent rust.
- PVC-Coated: Adds a layer of plastic coating for enhanced protection and visual appeal.
- Stainless Steel: Naturally resistant to corrosion without additional coatings.
5. Application and Environment
Consider the specific application and environmental conditions when choosing welded wire mesh. For example:
- For outdoor use, galvanized or PVC-coated mesh is recommended to withstand weather conditions.
- For industrial or marine environments, stainless steel mesh offers superior corrosion resistance.
- For decorative purposes, PVC-coated mesh is available in various colors to match aesthetic preferences.
Choosing the Right Welded Wire Mesh
1. Fencing and Enclosures
For fencing and enclosures, consider the level of security and durability needed. For high-security applications, choose a thicker gauge and smaller mesh size. For garden fencing, a medium gauge and larger mesh size may be sufficient.
2. Concrete Reinforcement
When using welded wire mesh for concrete reinforcement, ensure that the mesh size and wire gauge meet the structural requirements of the project. The mesh should provide adequate support and strength to the concrete structure.
3. Animal Cages and Enclosures
For animal cages and enclosures, select a mesh size that prevents animals from escaping and protects them from predators. The wire gauge should be strong enough to withstand any force applied by the animals.
4. Garden and Landscaping
In garden and landscaping projects, consider the aesthetics and functionality of the welded wire mesh. Choose a coating that complements the garden design and provides sufficient protection against pests.
5. Security Barriers
For security barriers, opt for a welded wire mesh with a tight grid and thick wire gauge to deter intruders. Stainless steel or galvanized steel with a PVC coating can enhance durability and resistance to tampering.
Installation Tips
1. Proper Measurements
Accurate measurements are essential for a successful installation. Measure the area where the mesh will be installed and purchase enough material to cover the entire space, including allowances for overlaps and adjustments.
2. Quality Fasteners
Use high-quality fasteners, such as U-clips, hog rings, or wire ties, to secure the welded wire mesh to posts or frames. Ensure that the fasteners are made from corrosion-resistant materials to prevent rust and degradation.
3. Tensioning and Support
Proper tensioning and support are crucial for a stable and secure installation. Use tensioning tools and braces to keep the mesh taut and prevent sagging. Secure the mesh to sturdy posts or frames to maintain its integrity.
4. Safety Precautions
Wear appropriate safety gear, such as gloves and safety glasses, when handling and installing welded wire mesh. The sharp edges of the wire can cause injuries if not handled carefully.
Maintenance and Care
1. Regular Inspections
Perform regular inspections of the welded wire mesh to check for signs of damage or corrosion. Address any issues promptly to prevent further deterioration.
2. Cleaning and Coating
Keep the mesh clean by removing dirt, debris, and vegetation that can trap moisture and cause rust. Apply protective coatings, such as paint or rust inhibitors, to extend the life of the mesh.
3. Repairs and Replacements
Replace any damaged sections of the mesh to maintain its functionality and appearance. Use compatible materials and follow the original installation method for seamless repairs.
Conclusion