Gabion Mattresses are fabricated with the base, sides,ends, and diaphragms preassembled in the factory and shipped flat to the job site . Lids are shipped loose. Mattresses are assembled at the construction site into a rectangular unit of the specified size. Where the length of the gabion exceeds its width, the gabion are divided by diaphragms spaced on 3' centers. Diaphragms are spaced on 1.5' centers for river or steep slope installations.
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Gabion Mattresses are made according to ASTM A-974-97, all wire used in the fabrication of the gabion and in the wiring operations conforms to US federal specifications QQ-W-461H and possess a soft tensile strength with a class 3 finish 5 zinc coating in accordance with ASTM A-641. Preformed steel wire spiral binders with a 3" pitch are used to assemble and interconnect empty gabions and meet the same specifications as the wire used in the mesh.
After assembly, the individual gabion units are interconnected to each other nd then filled with clean, hard stone from 3"-6" diameter. The lids are then closed and joined to the top edges of the individual gabions and diaphragms. Hog ring fasteners may be used in lieu of lacing wire for forming individual baskets and joining empty baskets together.
Dura-Weld gabion mattresses are a durable, low-profile solution for erosion control, slope stabilization, channel linings, embankment reinforcement, and flood prevention. Designed to withstand harsh environmental conditions, these rock-filled welded wire systems deliver unmatched structural integrity while blending seamlessly with natural landscapes.
Made from high-quality galvanized steel or PVC-coated reinforced wire mesh for enhanced corrosion resistance, our gabion mattresses promise superior performance in challenging environments. Their flexibility and strength make them a preferred choice for civil engineering projects, river bed preservation, bridge protection, and landscaping applications requiring long-term stability.
Our Dura-Weld gabion mattresses stand out thanks to their advanced construction and functional advantages:
Dura-Weld gabion mattresses provide reliable solutions across diverse infrastructure and landscaping projects.
Dura-Weld gabion mattresses protect riverbanks, canals, and coastal areas from water-induced erosion, mitigating long-term damage to surrounding infrastructure. Additionally, they prevent soil displacement caused by turbulent water flow in flood-prone regions.
These riverbed mattresses secure embankments and steep inclines by reinforcing soil retention, reducing the risk of landslides and land degradation. Supporting vegetation growth and promoting sustainable stabilization over time are bonus use cases.
Dura-Weld gabion mattresses reduce water flow velocity and prevent scouring in drainage channels, irrigation systems, river diversions, spillways, and aqueducts. As such, they serve as a reinforced foundation that withstands hydraulic pressure and sediment transport.
Gabion mattresses shield bridge abutments and foundations from water erosion, debris impact, soil displacement, structural degradation, and sediment buildup. They enhance structural longevity by reinforcing vulnerable areas against environmental wear.
These mattresses create visually appealing retaining walls and natural-looking drainage systems. They also serve as a functional yet decorative element in urban development and green infrastructure projects.
Our Gabion mattresses offer a unique combination of durability, adaptability, and cost-effectiveness. Thanks to their corrosion-resistant materials, structural integrity, and efficient installation, they provide a long-term solution for erosion control, stabilization, and protection projects. Dura-Weld gabion mattresses deliver exceptional performance tailored to your project’s needs.
Contact us to discuss your requirements of gabion mattress price. Our experienced sales team can help you identify the options that best suit your needs.
Strengthen your projects with Dura-Weld gabion mattresses. They're the reliable choice for erosion control and structural reinforcement. Contact us today to learn more about our customizable options and how they can enhance your next project.
Gabions are widely used for erosion control, stream bank stabilization, river training and landscaping because of their good permeability, flexibility and monolithic structure. They can be easily on the work site.
Zhuomao has been engaged in the field of gabion production. Our company uses high quality thick wire corrosion resistant wire, which is resistant to wear and corrosion and other unfavorable factors.
What is a gabion mattress?
A gabion mattress is a shorter, flatter shaped gabion basket. Woven or welded gabion mattresses are connected by tie wires to create permanent erosion control in channels, stream banks, spillways and slopes. Due to its excellent flexibility, permeability and overall structure, it has proven to be a sturdy alternative to traditional cast stone concrete structures.
A gabion is a box-like container of metal wire filled with stone, concrete or sometimes sand. Flexibility is an important advantage of any gabion structure. It ensures that gabion structures can withstand impact stresses without deforming, cracking or breaking like concrete and other rigid materials.
The life expectancy of a gabion depends on the durability of the wire, not the contents of the cage. When the metal wire fails, the gabion structure will fail. Galvanized wire is the most common. PVC coated and stainless steel wire is increasingly used in many applications. It is estimated that PVC-coated galvanized gabion products will last about 60 years.
To contain erosion, gabion boxes filled with suitable stones are used.
For dam or foundation construction, cylindrical metal structures are applied.
For military applications, he/sco barriers are used to protect our soldiers from fires and explosions. For residential or commercial areas, gabion walls add a unique view to the general environment.
As an experienced and specialized manufacturer, we offer a variety of gabions including gabion baskets, gabion bags, he/sco barriers, woven or hexagonal gabions, welded gabions and gabion mattresses.
Want more information on Galvanized Gabion Baskets? Feel free to contact us.