10 Things to Consider When Buying Co2 Recovery System

23 Jun.,2025

 

CO2 Recovery for Dry Ice Production Systems: 10 Frequently Asked ...

Cold Jet® is excited to answer questions surrounding the RE-CO2 Recovery Systems for dry ice manufacturers. Below are 10 frequently asked questions about our RE-CO2 Recovery Systems. Our RE-CO2 systems are easy to operate, easy to integrate into your existing dry ice production operation, easy to maintain, and can be integrated with nearly any dry ice pelletizer brand on the market. These systems require minimal maintenance while providing you optimal yield of your liquid CO2 supply.

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Animation showing dry ice production with and without a RE-CO2 Recovery System.

1. What is a CO2 recovery system, and how does it work?

The CO2 recovery system is an add-on to your existing dry ice production operation. It captures and recovers vented CO2 gas that is unused during the regular manufacturing process, ensuring it can be utilized to make more dry ice.

2. How does the CO2 recovery system lower the conversion ratio for dry ice production?

The CO2 recovery system can reduce the conversion ratio from 2.2 lbs of liquid CO2 to 1 lb of dry ice to an improved ratio of 1.3 lbs of liquid CO2 to 1 lb of dry ice. This results in significant savings in CO2 usage or increased dry ice production with the same amount of liquid CO2.

3. Can the CO2 recovery system be integrated into my existing dry ice production setup?

Yes, the CO2 recovery system is designed to seamlessly integrate with your current dry ice production equipment. It can be easily added to enhance the efficiency of your operations.

4. Does the recovered and reliquefied CO2 from the CO2 recovery system go back into the bulk CO2 tank?

No, the recovered and reliquefied CO2 from the CO2 recovery system does not go back into the bulk CO2 tank. Instead, the new liquid CO2 is directed through a valve into the piping that feeds liquid to the pelletizer. It is important to note that gas companies have strict regulations prohibiting the introduction of external substances or recovered CO2 back into the bulk CO2 tank. Our CO2 recovery system ensures compliance with these regulations while maximizing production output and minimizing waste by delivering a continuous flow of high-quality liquid CO2 to the pelletizer.

5. How much liquid CO2 can I save by implementing the CO2 recovery system?

By incorporating the CO2 recovery system, you can save up to 40% of liquid CO2 that would otherwise be exhausted during the dry ice manufacturing process.

6. Does the CO2 recovery system require any additional equipment or modifications to my existing setup?

The CO2 recovery system is designed to be easily installed alongside your current dry ice production equipment, requiring minimal additional equipment or modifications.

7. What are the benefits of using the CO2 recovery system for my dry ice production?

The CO2 recovery system offers two primary benefits: significant cost savings in CO2 procurement by reducing waste and increased dry ice production capacity with the same amount of liquid CO2.

8. Will implementing the CO2 recovery system affect the quality of the dry ice produced?

No, the CO2 recovery system has no impact on the quality of the dry ice. It ensures that the recovered CO2 gas is of the same high quality as the liquid CO2 used in the production process. The process is a closed-loop system, which eliminates the chance of any contamination.

9. Are there any specific operational considerations or maintenance requirements for the CO2 recovery system?

The CO2 recovery system is designed for easy operation and requires minimal maintenance. Regular checks and maintenance of the system are recommended to ensure optimal performance.

For more information, please visit Co2 Recovery System.

10. What kind of return on investment can I expect by implementing the CO2 recovery system?

Implementing the CO2 recovery system can result in significant cost savings on CO2 procurement and increased production capacity. The return on investment will depend on your specific production volume and CO2 usage, but in many cases the ROI period can be 12 months or less.

Cold Jet PR750H dry ice pelletizer, automated dosing/bagging system, and two (2) RE-CO2 320 Recovery Systems.

What do you have to consider before buying a CO₂ incubator?

Which factors feed into the decision-making process when purchasing a new CO2 incubator? This article tells you about important criteria which you absolutely must bear in mind when buying a new CO2 incubator.
 

Really do your research into what CO2 incubators are on offer

Before you get a new CO2 incubator for your laboratory, you should find out about the most important quality characteristics in relation to them. Here we will show you what factors are at play when making a purchase and what criteria it is best to base your decision on.

The most important thing when growing cell cultures is obviously the cleanliness of the environment and protection against contamination. But the question of whether this cleanliness can be guaranteed in the long term is important too – the most crucial factor here is the design of the CO2 incubator’s interior. How easily and effectively can the unit be handled and cleaned? The interior design also affects which applications will be possible, so this aspect must be thoroughly researched in advance. A humidity management system protects your cultures from drying out, while a CO2 gas supply ensures that an optimum pH value is achieved in the cell medium. Make it a priority when buying your CO2 incubator to check that these essential functions are provided. Of course, you also have to give some thought to the cost-benefit ratio when purchasing laboratory equipment. Think of your CO2 incubator as a long-term purchase and consider the costs you will incur for maintaining the unit.

Bear in mind potential contamination risks even before making a purchase!

According to a study by health economist Prof. Dietmar W. Hutmacher, an average in vitro experiment with cell cultures costs around €9,000. If contamination occurs, however, the experiment is completely useless and ends up costing more than it would to buy a new unit. So what are the weak points you should look out for when making a purchase? Above all, it is interior fans and fixtures of any kind which provide colonization surfaces. Less is more – so the ideal interior should have as few fixtures as possible. The simpler the design of a CO2 incubator, the faster and easier it is to disinfect by spraying and wiping. Good units also offer a hot air sterilization option as standard.

Mastering complex tasks with ease – it’s all about the handling

The creation of cell cultures is a complex and sophisticated process that demands great concentration, so the laboratory equipment used should not make the work any more difficult unnecessarily. The components of your CO2 incubator should be easy to install and remove, since this process step is essential after every experiment. The time needed for such tasks varies greatly and can quickly add up if installation is a laborious process. The standard temperature range when performing hot air sterilization on an interior is 160 to 180 degrees Celsius. Ideally, this can be controlled easily at the touch of a button. To enable you to evaluate and share your measurement data directly, the CO2 incubator should feature Ethernet interfaces.

Humidity management without risk of contamination

What is the best way to stop cell cultures from drying out?
The answer is an effective humidification system that guarantees consistently high humidity levels in the atmosphere in the interior. This is achieved by placing a water pan inside, which should be easy to remove, provide a high relative humidity (RH) of between 90 and 95%, and guarantee a short humidity recovery time.
Humidity management as a key factor: In practice, it is impossible to avoid the door being opened during the observation period. What is more important is that the cells are not damaged in any way in the process.

The results of effective humidity management are that:

  • Evaporation of the medium is kept to a minimum thanks to the high humidity
  • Dry interior walls are maintained through humidity limitation

What are the options for homogeneous atmospheric mixing?

You have two options for mixing your atmosphere: 

  1. With natural convection and no interior fan
  2. Simple gas inlet for atmospheric mixing with an additional fan in the interior 

The latter is certainly not to be recommended, since there will inevitably be places where contamination could be hidden and airborne germs will definitely spread! This would result in a potential source of contamination.

The measuring method is a significant factor too. The CO2 sensor can be located both inside and outside the incubation chamber. An external CO2 sensor is more complex and susceptible to faults. By contrast, a CO2 sensor in the interior of the CO2 incubator is more precise – since it takes measurements in the incubation chamber direct. An inside sensor must be able to withstand the temperatures reached during hot air sterilization – but good products will already be able to do this. Alternatively, it is possible and acceptable to use plug-in sensors.

The interior design of your CO2 incubator

The motto “less is more” really does apply to the interior design of a CO2 incubator. The fewer corners, angles, shafts or screws the better when it comes to preventing contamination. Smooth interior walls, ideally made of stainless steel, are a must so the surfaces can be hygienically cleaned. But “less” does not mean you should just end up with fixed racks – you should be able to decide for yourself how many shelves you want and what heights they will be at.

Cast a critical eye over the external appearance too: Is the CO2 incubator built such that two units can be easily and securely stacked, then operated conveniently?

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Bear in mind the running costs of your CO2 incubator!